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Stupid snapped bolt


oMIKEYo

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Need help.

I fitted my rear strut brace fine yesterday so then I cut the boot plastics etc for it.

Now this morning I refitted it all in and refitting the bracket for the strut it went tinggggg

The strut is the sports m one so it has

\_----------_/

The _/ bracket had a welded bolt in it which the main bar ----- connects to.

Now I'm that stupid and in a rush to get things done I over tightened it.

I can put a normal bolt through it but first id need to remove the current bolt... :(

How?!?!? Annoyed!

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Meant to be like

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Edited by oMIKEYo
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Wow, looks super pikey!

I'd at least have a washer on the other side. On topic though you need to drill a hole and use an extractor..

screw-extractors_10820739_250x250.jpg

Then think about using better components :lol:

Edited by badj
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Will that pull the weld away too? As the other side of the threaded bit on the bottom is welded on :(

I have some nuts and bolts with washers I could use. Washer both sides or just the 'nut' side?

Edited by oMIKEYo
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The main issue is that the surface area of the nut isnt contacting much of the surface area of the strut brace, so its quite a weak fixing. The fact that the bolt sheared that easily would suggest you're better off replacing both sides with better materials as this is supposed to be a component that resists chassis flex but actually sheared in situ ?

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The main issue is that the surface area of the nut isnt contacting much of the surface area of the strut brace, so its quite a weak fixing. The fact that the bolt sheared that easily would suggest you're better off replacing both sides with better materials as this is supposed to be a component that resists chassis flex but actually sheared in situ ?

Good point. I'll change both :) cheers. Washer both sides?

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If needed, grind flat first OR drill from the other side. Use a small pilot drill first and make sure you get it central.

You MUST use washers - the one which shows how it should be done, the nut has almost dissapeared down through the hole.

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another option? . . drill out what's left of the captive threads etc.Drill suitable size hole straight through. Fit / replace with a piece of stainless steel threaded bar - example ebay item 350510891622 - wth suitable size washers each side and a stainless steel cap nut to make it look pretty ( optional) - example ebay item 220936601683.

So you finish with an assembly of "cap nut - washer- bracket - brace - washer - cap nut". . . A bit of thread lock liquid for the cap nuts to stop them vibrating loose and that should do it ( would look OK as well).

Hope this is another option for you

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